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Hybrid Diamond /CBN Grinding Wheel

The New Generation Grinding Wheels (Hybrid Diamond /CBN Grinding Wheel)

The trend in Carbide Drill / Endmill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the Diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and Job that is being ground.

MORESUPERHARD® offers a perfectly matched range of products that allow you to take full advantage of the CNC machie to manufacture your cutting tools. These wheels are made of a new generation HYBRID bond.

                                                                                              

Hybrid Wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both Fresh tool manufacturing and re-sharpening, on CNC Tool and CutterGrinders.


The unique properties of the Hybrid Wheels:

Capable of taking higher depth of cuts, High lubrication at the point of grinding ,Lesser load on the spindle motor, Increased profile retention on the wheel, Lower grinding force on the work place, which results in lesser work place deflection during Grinding.


These properties of the Hybrid bond improve the performance of the CNC Tool and Cutter Grinder in the following ways:

   *Increased rate of material removal with high temperature stability.

   *Reduced grinding time per component

   *Low and constant power consumption

   *High profile stability and better machine productivity

   *Long wheel life and long dressing interval.

Our new generation Hybrid Diamond/ CBN Grinding Wheel, especially used for CNC TOOLS grinding machine,such as: ANCA, WALTER, SCHUTTE,EWAG, SCHNEEBERGER,HUFFMANN and so on. Have  shown excellent grinding performance influte grinding with high stock removal capacity combined with  a minimum of wheel wear.It is  not necessary to reduce the infeed or the impact rate with our Hybrid Diamond/ CBN Grinding wheel.


The comparison between Hybrid Diamond/CBN Grinding Wheel and usual grinding wheel:

 Property

Resin bond

Metal bond

Vitrified bond

Hybrid Wheel

 Cutting-

 removal

general

general

high

high

 Freeness-

  cutting

general

Low

high

high

  Wheel -

 retention

general

high

general

high

 

Drawings of hybrid diamond /CBN grinding wheels:


THE CASES OF HYBRID DIAMOND / CBN GRINDING WHEELS:

1. 11V9 hybrid bond diamond grinding wheel

hybrid diamond /CBN grinding wheel

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