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PCD standard insert

PCD standard insert

Application field: 

3c field, aerospace, automotive industry, etc. 

Machining Materials: 

Non-ferrous metal materials, non-metal materials, composite materials, etc. 

Advantage:

High removal rates, Improved finished,  Improved productivity,  Reduced tooling cost.


Alias: PCD insert
PCD cutting tools
Details

Polycrystalline diamond is sintered and pressed by diamonds of different particle sizes and binders. Because of its low affinity with non-ferrous metals and non-metallic materials, it is mainly used for cutting non-ferrous metals and non-metallic materials.

PCD inserts are the best choice for cutting other non-ferrous metals, such as aluminum alloys, non-metallic fiber materials, etc., which can obtain faster cutting speed and longer tool life, as well as high surface quality and processing accuracy of the processed materials.

MoreSuperHard through huge R&D investment and close cooperation with customers, we can find the latest method to transform the cutting-edge characteristics of superhard materials into products with innovative performance, which have obvious performance and price advantages compared with competitors' products. Imported element 6, GE raw materials. Use high-precision peripheral grinder to produce high-quality PCD tools.

Specifications of PCD cutting tools

20220114_191846.jpg

Type

Size

D

S

R

D1

SL

CCGW060202

6.35

2.38

0.2

2.8

3.0

CCGW060204

6.35

2.38

0.2

2.8

3.0

CCGW09T304

9.525

3.97

0.4

4.4

3.0

CCGW09T308

9.525

3.97

0.8

4.4

3.0

CCGW120404

12.7

4.76

0.4

5.5

3.0

20220114_192605.jpg

Type

Size

D

S

R

D1

SL

VCGW110302

6.35

3.97

0.2

2.8

3.0

VCGW110304

6.35

3.97

0.4

2.8

3.0

VCGW160404

9.525

4.76

0.4

4.4

3.0

VCGW160408

9.525

4.76

0.8

4.4

3.0

VCGW160412

9.525

4.76

1.2

4.4

3.0

20220114_192113.jpg

Type

Size

D

S

R

D1

SL

TCGW090202

5.56

2.38

0.2

2.5

3.0

TCGW090204

5.56

2.38

0.4

2.5

3.0

TCGW110202

6.35

2.38

0.2

2.8

3.0

TCGW110204

6.35

2.38

0.4

2.8

3.0

TCGW110208

6.35

2..38

0.8

2.8

3.0

TCGW110302

6.35

3.18

0.2

2.8

3.0

TCGW110304

6.35

3.18

0.4

2.8

3.0

TCGW116T304

9.525

3.97

0.4

4.4

3.0

TCGW16T308

9.525

3.97

0.8

4.4

3.0

20220114_191957.jpg

Type

Size

D

S

R

D1

SL

DCGW070202

6.35

2.38

0.2

2.8

3.0

DCGW070204

6.35

2.38

0.4

2.8

3.0

DCGW070208

6.35

2.38

0.8

2.8

3.0

DCGW110302

9.525

3.97

0.2

4.4

3.0

DCGW110304

9.525

3.97

0.4

4.4

3.0

DCGW110308

9.525

3.97

0.8

4.4

3.0

DCGW11T302

9.525

3.97

0.2

4.4

3.0

DCGW11T304

9.525

3.97

0.4

4.4

3.0

DCGW11T308

9.525

3.97

0.8

4.4

3.0

Cutting Parameters

Material

Vc (m/min)

f (mm/U)

Aluminum Alloys: Si <12%

Turning (roughing)

800-3000

0,1-0,6

Turning (finishing)

800-3000

0,03-0,2

Aluminum Alloys: Si >12%

Turning (roughing)

300-9000

0,1-0,4

Turning (finishing)

300-9000

0,03-0,2

Copper, Bronze, Brass, Zinc and Magnesium Alloys

Turning (roughing)

600-1200

0,1-0,4

Turning (finishing)

700-1500

0,05-0,4

Solid Carbide

Turning (roughing)

20-25

0,1-0,3

Turning (finishing)

20-30

 0,05-0,2

Processing case 

Processing parts

Processing parts

Workpiece material

Model

Cutting parameters

automobile engine piston

outer circle and end face

Si-Al alloy (Si 17%)

CCGW09T308

VC =750m/min Fr= 0.2 mm/r


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PCD standard insert
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