PCD cutting edges for high wear resistance and stable machining performance
Helical flute geometry helps improve chip evacuation and distribute cutting forces
Suitable for aluminum, CFRP, GFRP, MMC and other abrasive materialsAvailable in different diameters, flute configurations and cutting lengthsCustom PCD milling tools can be manufactured according to the workpiece and machining requirements
PCD Spiral End Mill for Aluminum, CFRP and Composite Material Machining
PCD Spiral End Mills combine polycrystalline diamond cutting edges with a spiral flute design for efficient and stable milling of aluminum, non-ferrous alloys and abrasive composite materials. Available in different diameters, flute configurations and spiral directions, they can be customized according to the workpiece and machining requirements.
---PCD cutting edges for high wear resistance
---Spiral flute design for efficient cutting and chip evacuation
---Suitable for aluminum and composite material machining
---Available in RH and LH spiral configurations
---Different diameters, flute numbers and cutting lengths
Custom tooling available according to workpiece and machining requirements
The spiral flute is the key geometry of this PCD end mill.
A spiral cutting edge allows the cutting engagement to develop progressively along the tool rather than engaging the entire cutting edge at the same time. The geometry is also designed to support chip evacuation and stable milling.
PCD spiral end mills are offered in both right-hand (RH) and left-hand (LH) configurations. Telcon, for example, specifies RH spiral configurations for aluminum and LH spiral configurations for CFRP in its PCD spiral end-mill range.
The appropriate spiral direction should be selected according to the workpiece material, spindle rotation, cutting direction and machine setup.
PCD Spiral End Mills are designed for machining aluminum alloys, copper alloys, CFRP, GFRP, MMC and other non-ferrous or abrasive composite materials.
Typical milling operations include:
--Profile milling
--Side milling
--Shoulder milling
--Slotting
--Edge trimming
--Contour machining
--Roughing and finishing
For composite materials, PCD spiral end mills are used particularly for trimming, edging and material removal operations. Telcon specifically describes its PCD spiral end mills for high stock removal in CFRP and aluminum applications.
For aluminum components, PCD spiral milling tools can be used for profile and precision machining where tool wear and surface quality are important considerations.
Reference Dimensions
| Model | Cutting Diameter | Shank Diameter | LOC | OAL | Flutes |
|---|---|---|---|---|---|
| HPSR006006M | 6 mm | 6 mm | 10 mm | 63 mm | 3 |
| HPSR010010M | 10 mm | 10 mm | 15 mm | 76 mm | 4 |
| HPSR012012M | 12 mm | 12 mm | 15 mm | 84 mm | 4 |
| HPSR016016M | 16 mm | 16 mm | 20 mm | 100 mm | 4 |
Semiconductor Industry Solutions
PCD & PCBN Tools Grinding Industry
Diamond Cutting Bruting Polishing
Add: No.171 Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86-371-86545906
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E-mail: [email protected]
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