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Hybrid Grinding Wheel for Cutting Tools Industry

2022.06.20More SuperHard Products Co., Ltd8

The new hybrid bond features a remarkable stock removal ability, allowing for reductions in grinding cycle times and improved dressing frequency. This bonding ensures good profile retention and a low and constant power absorption. The trend in Carbide Drill / Endmill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the Diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and Job that is being ground.

Moresuperhard offers a perfectly matched range of diamond and cbn wheel that allow you to take full advantage of the CNC machine to manufacture your cutting tools. These wheels are made of a new generation HYBRID bond.

1V1CNC hybrid grinding wheel

Applications of hybrid grinding wheels

Hybrid Diamond/CBN grinding wheel for fluting, gashing, clearance angle CNC grinding. For grinding rotary and profile grinding on tungsten carbide and ceramic inserts. In particular, it has an excellent grinding ability at carbide and steel tools (Hardened Carbon, Stainless, and Alloy Steels).

hybrid grinding wheel.jpg


The customer case of Hybrid cbn wheel

Hybrid Bond CBN Grinding Wheel

With Steel & Balanced Body

Size: D200xH20xT18mm According to the drawing

Working parameter:

- For grinding hardened stainless steel, PM and stellite 12 grinding

- Hardened steel (mainly 1.2379 – 58 HRC)

- Rotation velocity = 42 m/s

- Line feed = 150 mm/min

- Coolant: oil TOTAL Valona GR 7007.

- CNC grinding machines: Schneeberger Corvus

-Dressing: WA hardness K with grit size 150#

hybrid grinding wheels 22.jpg

Features of hybrid grinding wheels

- Hybrid owns both: strengths of Resin and Metal showing excellent grinding ability with long lifetime and shape holding.

- Hybrid Bond achieved a single pass at double the feed rate with no damage to the workpiece while achieving a 25% increase in finish.  

- The Hybrid Series for Tool & Cutter Grinding uses Advanced Bond technology, allowing for a quicker grind without losing the wheel edge. Flute from solid, regrind, gash and end work, and relief.

- Excellent precision at the highest feed rates

- Increased productivity while lowering process costs

- Superior wheel life and long dressing interval

- Withstands cutting forces from high-speed, high-temperature applications


Comparison of binder properties

resin bond  metal bond  vitrified bond  hybrid bond

Stock removal

General

General High High

Freeness in cutting

General

Low

High High

Wheel retentio

General

High General High

11 hybrid grinding wheels.jpg

11v9 Hybrid grinding wheel

1A1 Hybrid grinding wheel

1V1 Hybrid grinding wheel

hybrid grinding wheels 55.jpg


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