Diamond Grinding Wheel, CBN Wheel, Diamond Grinding Wheel Carbide, PCD Grinding, PCD Cutting Tool, PCD Inserts, PCBN Inserts, Diamond Cutting Disc

More SuperHard Products Co., Ltd

Hot: CBN grinding wheel, Diamond grinding wheel, PCD Tool
Home > Products > Cutting Tools > PCBN Inserts & Solid CBN > PCBN Tools Solution

Catalogue

Superabrasive Wheels
Diamond & CBN Wheel
Vitrified Bond Products
Resin Bond Products
Electroplated Bond Products
Metal Bond Products
Diamond Rotary Dresser
Hybrid Bond Products
Diamond Cutting Disc & Wheel
Diamond Dicing Blades
Vacuum Brazed Diamond Tools
Cutting Tools
PCD Cutting Tools
PCBN Inserts & Solid CBN
PCD/PCBN/CVD/MCD Blanks
MCD Cutting Tools
Soldering cream for vacuum brazing
Others Diamond Tools
PDC Cutters
Hardness Testing Tools
PCD Grinding Machine
PCD Wear Parts
Other Diamond & CBN Tools
Conventional Wheels
Flute Grinding Wheel
SG Grinding Wheels
Glass Wheels
Other Conventional Products
PCBN Tools Solution

PCBN Tools Solution

Application Materials:Hardened steel, heat and abrasive resistant steel, high manganese steel, superalloy,high strength cast iron

Machining Workpiece: HSS rolls, ball screw, wind power bearings,hardened steel gears, mold, bearings,gears, gear shaft, hardened mold,high hardness component, car ball cage

Inserts Model:TNGA160416, TNGN,RNGN090300, CNMN, SNMN, RCGX and customized PCBN inserts, etc


Alias: PCBN Inserts, Hard Turning Inserts
Application: bearing, gears, mold, ball screw, etc
Details

Application Cases of PCBN Inserts

Case Studies

Case I

Workpiece

Gear

Cutting inserts

PCBN – SNGN201020

Workpiece Materials

40CrMo (45-55HRC)

Cutting Parameters

Roughing: Ap=4mm, f=0.7mm/r

Finishing: Ap=0.5mm, f=0.6mm/r

Cutting Method

Gear Top cylindrical Turning

Comparison

Comparison

Cutting Speed

Efficiency

Life

Carbide inserts

20m/min

20h/pcs

0.25pcs/edge

MORESUPERHARD

CBN inserts

50m/min

2h/pcs

2pcs/edge


Case II

Workpiece

Bearing

Cutting inserts

PCBN—SNGN150720

Workpiece Materials

Gr15 (55-62HRC)

Cutting Parameters

Vc=120m/min

Ap=4mm

f=0.1mm/r

Cutting Method

Cylindrical / Face turning

 

Case Studies - Case III

Workpiece

Rotary Support Bearing

Cutting inserts

PCBN—RCGN090700

Workpiece Materials

42CrMo (47-55HRC)

Cutting Parameters

Vc=90m/min

Ap=0.2mm

f=0.3mm/r

Cutting Method

Inner Circle Turning

1_副本.jpg

2_副本.jpg

Comparison

Comparison

Cutting Speed

Efficiency

Life

Coated Alloy

50m/min

2h/pcs

1pcs/edge

MORESUPERHARD

CBN inserts

90m/min

30min/pcs

4pcs/edge

Case IV

Workpiece

Crankshaft

Cutting inserts

PCBN—DNGA110408

Workpiece Materials

42CrMo (42-47HRC)

Cutting Parameters

Vc=170m/min

Ap=0.3mm

f=0.1mm/r

Cutting Method

Excircle Interrupted Wet Turning

3_副本.jpg

4_副本.jpg

Comparison

微信截图_20210106151820_副本.png


Inquiry
PCBN Tools Solution
  • Contact Us

    Add: No.171 Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China

    Tel: +86-371-86545906

    Phone / Whats App: +86 18339903057

    E-mail: [email protected]

  • Copyright © 2003-2024 More SuperHard Products Co., LtdFacebook | Sitemap | Yu ICP No.14005009